25-Foot Extra-Long Booster Cables

25-Foot Extra-Long Booster Cables are designed for automotive jump-starting applications where additional cable reach is required. The configuration uses a CCA conductor, PVC insulation and copper-plated battery clamps. Available specifications include 4 GA at 200A and 2 GA at 290A, with a 25 ft cable length and -25°C temperature rating.

Extended Reach
The 25 ft cable length provides additional distance between vehicles during jump-starting. It allows the cable set to bridge wider vehicle spacing without requiring the batteries to be positioned close together.
Vehicle Positioning
The extended length supports different parking positions and battery locations. It is suitable for vehicles where the battery terminals are separated by the available working space.
Storage Format
The cable assembly can be coiled for organized storage. Packaging can include an inner bag, product identification label and reinforced carton according to the defined order configuration.

4 GA / 200A
The 4 GA configuration is specified with a 200A current rating. It provides a defined cable size and electrical capacity for passenger-vehicle jump-starting applications.
2 GA / 290A
The 2 GA configuration is specified with a 290A current rating. Its larger gauge provides a different conductor size for applications requiring the higher specified current capacity.
Specification Matching
Gauge and current rating should be selected according to the required vehicle application and product specification. The selected configuration can be fixed before sample approval and production.

CCA Conductor
The conductor uses copper-clad aluminum, combining an aluminum core with a copper outer layer. This construction provides a defined conductor material while keeping the cable assembly comparatively lightweight.
PVC Insulation
PVC insulation surrounds the conductor and provides an outer protective layer for normal handling, storage and automotive use. The insulation specification is defined together with the cable gauge and temperature rating.
Temperature Rating
The insulation is specified for temperatures down to -25°C. This rating provides a clear reference for product selection where cold-weather operation is part of the application requirement.

Copper-Plated Clamps
The cable set uses copper-plated battery clamps with jaws designed to contact battery terminals. The clamp material and construction are defined as part of the complete cable assembly.
Cable Connection
The cable is mechanically secured to the clamp connection point through a crimped assembly. The connection structure is controlled during production to maintain consistent assembly dimensions and cable attachment.

Passenger Vehicles
The 25 ft configuration can be included in automotive emergency kits for passenger vehicles requiring additional cable reach during battery jump-starting.
SUVs and Trucks
The extended cable length can accommodate larger vehicle layouts where battery locations or vehicle spacing require more working distance.
Fleet Support
The cable set can be specified for vehicle service kits, roadside support equipment and fleet emergency packages where a defined length and current rating are required.

Specification Control
Production follows defined requirements for cable length, gauge, conductor material, insulation, current rating and clamp configuration. These specifications provide a consistent reference for production.
Assembly Inspection
Finished cable assemblies can be checked for cable length, clamp attachment, electrical continuity, insulation condition and visual appearance before packaging.
Quality Management
Manufacturing quality is managed under an ISO 9001:2015 quality management system. Inspection requirements and production specifications are maintained according to the defined product configuration.

Product Configuration
The order specification can define the 25 ft length, 4 GA / 2 GA gauge, 200A / 290A current rating, CCA conductor, PVC insulation and copper-plated clamps.
Packaging Formats
Packaging can be configured with individual bags, product labels and reinforced master cartons. Label information and carton markings can be aligned with the approved packaging specification.
Sample Approval
An approved sample can be used as the physical reference for cable construction, clamp configuration, packaging and product identification before production release.