Extra-Long Flexible Booster Cables

Extra-Long Flexible Booster Cables are extended-length jumper cables for vehicle emergency starting applications that require additional working distance. The flexible construction supports easier cable routing and handling around the vehicle, while the defined conductor, current rating and insulation specification provide clear selection criteria.
Standard configurations use a copper-clad aluminum (CCA) conductor, flexible PVC insulation and insulated battery clamps. Available specifications cover 2.5–5.5 m cable lengths and 120–1000 A current ratings, with cable size matched to the selected electrical rating.
The product range is suitable for passenger vehicles, SUVs, vans, trucks, commercial vehicles and vehicle emergency kits where extended cable reach is part of the required specification.

Extended Cable Length
Lengths from 2.5 to 5.5 m provide additional connection distance when the battery position requires more reach than a conventional cable assembly.
Flexible PVC Insulation
Flexible PVC allows the cable to bend during positioning, connection and storage. The construction is suited to longer cable assemblies that require repeated handling.
Two-Lead Assembly
The assembly contains separate positive and negative leads, each fitted with an insulated battery clamp for vehicle jump-starting applications.

Cable Size
Cable size is selected according to the required current rating, cable length and conductor construction. The available cable diameter range is approximately 2.0–2.8 mm.
Current Rating
Configurations cover approximately 120–1000 A. The selected current rating should correspond with the intended vehicle application and cable construction.
Length Selection
A 2.5–3.0 m cable provides extended reach for standard vehicle applications. 4.0–5.5 m configurations provide greater working distance for larger vehicles or less accessible battery positions.

Insulated Handles
Insulated handles separate the operator's grip area from the conductive clamp components during normal connection and removal.
Jaw Dimensions
Clamp jaw dimensions can be specified according to the required battery terminal configuration and physical connection requirements.
Clamp Assembly
Clamp type, jaw structure, insulation and connection method can be defined together with the cable specification to maintain a consistent finished assembly.

Passenger Vehicles
Extended cable length provides additional positioning distance when the battery and connection point are separated by the vehicle layout.
SUVs and Vans
Longer assemblies allow the cable to be routed around larger engine compartments and vehicle bodies during emergency starting.
Trucks and Commercial Vehicles
Higher-current configurations can be combined with extended lengths according to the required vehicle application and electrical specification.
Emergency Kits
The cable can be supplied as part of vehicle emergency kits requiring defined length, current rating and clamp configuration.

Material Inspection
CCA conductor, PVC insulation and clamp components are checked against the approved product specification before assembly.
Cable Processing
Cable cutting, stripping, crimping and clamp installation follow defined production procedures for consistent assembly dimensions and connections.
Electrical Testing
Finished assemblies can undergo continuity and connection checks according to the applicable production inspection plan.
Quality System
Production is operated under an ISO 9001:2015 quality management system. Product-specific testing and compliance documentation are available according to the confirmed configuration and destination-market requirements.

Cable Length
Standard configurations cover 2.5–5.5 m. Custom lengths can be specified when a particular working distance is required.
Electrical Rating
Cable size, conductor construction and current rating can be defined according to the intended application.
Clamp Specification
Clamp dimensions, jaw configuration and insulation can be selected as part of the finished cable assembly.
Packaging
Individual packaging, labeling, carton specifications and product identification can be defined for the required sales configuration.

Length and current rating should be selected together with the conductor and cable construction to establish the complete product specification.

Product Specification
Documentation can identify cable length, cable size, conductor, insulation, current rating and clamp configuration for the approved product.
Material Information
Material details for the conductor, insulation and clamp components can be provided according to the confirmed specification.
Testing Records
Applicable inspection and testing records can be prepared according to the production specification and required market documentation.
Compliance Requirements
Market-specific compliance requirements can be reviewed according to the destination market and final product configuration.