Extra-Long Cold-Weather Booster Cables

Extra-Long Cold-Weather Booster Cables are extended-length jumper cables for vehicle emergency starting in low-temperature conditions. The extended cable length provides additional working distance between vehicles, while the specified insulation and cable construction support use in cold environments.
Typical configurations use a CCA conductor, flexible PVC insulation and copper-plated battery clamps. Available specifications include 20 ft and 25 ft lengths, 1 GA, 2 GA and 4 GA conductor sizes, current ratings from 200A to 410A, and temperature ratings down to -45°C.
The cable assembly can be configured for passenger vehicles, SUVs, trucks, roadside service kits and winter vehicle emergency equipment.

Temperature-Rated Insulation
PVC or TPR insulation can be selected according to the required minimum operating temperature. Selected configurations support temperature ratings down to -45°C.
Flexible Cable Structure
Conductor size, insulation construction and cable length are matched within the specified assembly. This provides a defined cable configuration for handling and vehicle connection in cold-weather service.
Insulated Clamps
Copper-plated battery clamps provide the connection point at the battery terminals. Insulation coverage, clamp size and clamp construction can be specified according to the required configuration.

20-Foot Configuration
The 20 ft version provides additional reach for emergency starting where the distance between vehicles or battery connection points requires a longer cable.
25-Foot Configuration
The 25 ft version provides greater working distance for larger vehicles, roadside service and vehicle positioning where additional reach is required.
Custom Length
Other cable lengths can be specified according to application requirements, storage dimensions and final product configuration.

1 GA
The 1 GA configuration supports current ratings up to 410A in selected constructions and is suited to higher-current vehicle starting requirements.
2 GA
The 2 GA configuration is available with typical current ratings of 290A and 330A, depending on the cable construction.
4 GA
The 4 GA configuration is available around 200A for applications requiring a smaller conductor specification.
Length Matching
Cable length and conductor gauge should be selected together. The required current rating, vehicle type and working distance determine the appropriate configuration.

Winter Emergency Kits
Suitable for vehicle emergency kits used in cold-weather regions where additional cable reach is required.
SUVs and Trucks
The extended cable length provides more working distance around larger vehicles and engine compartments.
Roadside Service
Longer assemblies provide connection flexibility when the assisting vehicle cannot be positioned directly beside the disabled vehicle.
Commercial Vehicle Kits
20 ft and 25 ft configurations can be specified for service kits used with commercial and utility vehicles.

Cable Processing
Cable is cut to the specified length, with conductor and insulation dimensions controlled against the approved product specification.
Terminal Assembly
Cable ends are prepared and connected to the specified battery clamps through a controlled assembly process.
Electrical Inspection
Finished assemblies can be checked for continuity and connection integrity to verify the electrical path between the two clamps.
Dimensional Inspection
Finished cable length, insulation condition, conductor specification and clamp assembly are checked against defined production requirements.
Quality Management
Production follows ISO 9001:2015 quality management procedures. Inspection records and product documentation can be specified according to the order requirements.

Product Labeling
Product labels can include the required model information, electrical rating, cable specification and market-specific product details.
Packaging Format
Individual packaging, storage bags, carton configuration and labeling can be specified according to the final product requirement.
Configuration Control
Cable length, gauge, current rating, insulation, temperature rating, clamp type and packaging are confirmed as one controlled product specification.

Select the Length
Choose 20 ft or 25 ft according to the required connection distance between the assisting vehicle and battery.
Select the Current
Choose 200A, 290A, 330A or 410A according to the intended vehicle and starting requirement.
Match the Gauge
Select 4 GA, 2 GA or 1 GA together with the required current rating and cable length.
Set the Temperature
Specify the required minimum operating temperature. Selected constructions are available down to -45°C.
Confirm the Clamp
Confirm clamp size, insulation, plating and connection construction according to the target battery application.