Extra-Long Abrasion-Resistant Booster Cables

Extra-Long Abrasion-Resistant Booster Cables
Details:
Extra-Long Abrasion-Resistant Booster Cables provide extended working distance for vehicle jump-starting applications. The cable uses abrasion-resistant PVC insulation to protect the outer surface during coiling, handling, storage and repeated field use.
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Description
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Product Overview

 

Extra-Long Abrasion-Resistant Booster Cables provide extended working distance for vehicle jump-starting applications. The cable uses abrasion-resistant PVC insulation to protect the outer surface during coiling, handling, storage and repeated field use.
Available configurations include 20 ft, 25 ft and 30 ft cable lengths, with conductor, gauge, current rating, temperature rating and clamp options specified according to the required application. CCA and copper conductors are available.
The cable assembly is suitable for automotive emergency kits, roadside assistance equipment, fleet service and vehicle accessory programs requiring extended cable reach.

 

Key Specifications

 

Parameter

Specification

Cable Length

20 ft / 25 ft / 30 ft

Wire Gauge

1 GA / 2 GA / 4 GA

Conductor

CCA / Copper

Current Rating

Up to 410 A

Insulation

Abrasion-resistant PVC

Temperature Rating

Down to -42°C

Clamp Type

Insulated / Copper-plated options

Cable Assembly

2-lead positive and negative set

Application

Vehicle jump starting

Configuration

Standard and customized specifications

 

Abrasion-Resistant Construction

 

PVC Outer Insulation
The PVC insulation forms the protective outer layer around the conductor and provides resistance to surface wear during normal cable handling.
Cable Surface Protection
The abrasion-resistant construction is suited to repeated coiling, uncoiling and storage, helping maintain the cable assembly during routine use.
Clamp Connection
Insulated clamp structures protect the connection area while copper-plated clamp options provide a defined contact surface at the battery terminal.

 

Length and Gauge Selection

 

20 ft
The 20 ft configuration provides extended reach for vehicles requiring additional distance between the two connection points.
25 ft
The 25 ft length provides greater working range for larger vehicles and applications where battery positioning requires additional cable reach.
30 ft
The 30 ft configuration provides the longest standard length in this product range and is suitable where maximum working distance is required.
Gauge Matching
Common configurations include 1 GA, 2 GA and 4 GA. Gauge should be selected together with conductor material, cable length and required current rating.

 

Typical Applications

 

Emergency Kits
Suitable for automotive emergency kits requiring extended-length booster cables with defined technical specifications.
Roadside Assistance
The longer cable assembly provides additional positioning range between vehicles during jump-start operations.
Fleet Service
Useful for vehicle fleets with different battery locations, vehicle sizes and service conditions.
Vehicle Accessories
Suitable for accessory programs requiring specified cable length, gauge, conductor, clamp design and packaging.

 

Manufacturing and Testing

 

Conductor Processing
CCA or copper conductors are processed according to the specified gauge and electrical construction.
Cable Cutting
Cable length is controlled to the approved specification, including the selected 20 ft, 25 ft or 30 ft configuration.
Assembly
Insulation, cable ends, clamps and electrical connections are assembled according to the approved product configuration.
Production Inspection
Finished assemblies are checked for cable length, component configuration and applicable electrical requirements.
Quality System
Production operates under an ISO 9001:2015 certified quality management system. Applicable product testing and certification documentation can be provided according to the selected specification and destination market.

 

Configuration Options

 

Cable Length
Standard lengths include 20 ft, 25 ft and 30 ft for different working-distance requirements.
Conductor
CCA and copper options allow the electrical construction to match the required product specification.
Gauge
1 GA, 2 GA and 4 GA configurations support different current and application requirements.
Clamp
Clamp type, insulation structure and plating can be specified according to the approved cable assembly.
Packaging
Individual packaging, labeling and carton configuration can be defined for the finished product.

 

Compliance and Documentation

 

Product Specification
The approved specification can identify cable length, gauge, conductor, current rating, temperature rating, insulation and clamp configuration.
Certification
Applicable certification and testing requirements can be matched to the selected configuration and destination market.
Sample Records
Sample specifications provide a reference for confirming cable construction, assembly details and packaging before production.

 

Packaging and Supply

 

Individual Packaging
Cable assemblies can be supplied in a specified coiled or folded format according to the product and packaging requirements.
Carton Configuration
Inner and master carton quantities can be defined according to the required shipment configuration.
Sample Approval
Samples can be reviewed against the approved length, gauge, conductor, clamps and packaging before production.

 

FAQ

 

Q: What cable lengths are available?

A: Standard configurations include 20 ft, 25 ft and 30 ft. The required length can be selected according to the working distance of the application.

Q: Which wire gauges are available?

A: Common configurations include 1 GA, 2 GA and 4 GA. The appropriate gauge is selected together with cable length, conductor material and current rating.

Q: Are CCA and copper conductors available?

A: Yes. Both CCA and copper conductor options are available for different electrical and product specifications.

Q: What provides the abrasion-resistant feature?

A: The cable uses abrasion-resistant PVC insulation as the outer protective layer. The construction is specified for repeated handling, coiling and storage.

Q: Can the clamp configuration be specified?

A: Yes. Clamp type, insulation structure and plating can be defined according to the required product configuration.

Q: Can packaging and labeling be customized?

A: Yes. Individual packaging, product labeling, carton quantity and carton specifications can be confirmed with the approved product configuration.

 

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